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Mine Design ( Desain Tambang )

TYPES OF MINES
Currently there are 2 types of mines that are very famous in the world, namely:
1. Underground Mine ( Under Ground Mine )
For example such as in Freeport, underground mines in China, etc.
2. Open Pit Mine
For example such as in Sangata ( KPC) , Nusa Tenggara ( Newmont) , Berau ( Berau Coal) , etc.
MINE TYPE SELECTION
Some important points to note to determine the type of mine to be selected are as follows:
  • Stripping Ratio ( SR ) / Economical peel ratio at the time. The definition of stripping ratio is: Comparison of the amount of land peeled coal cover in solid cubic meters (see BCM) that must be disposed of to produce 1 ton of coal. It can also be called the peel ratio (with coal) in open-pit coal mines.
  • Technology
  • Environment and Amdal
  • Expertise
  • Capital availability
  • Etc
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MINING METHODS
  • Direct digging / ripping
  • Direct dozing
  • Drilling and Blasting
  • Truck and Shovel
  • Dragline System
  • Conveying
  • Etc.
MINING METHOD SELECTION FACTORS
In terms of determining the method of mining to be used when it will start, then the points below are important to note:
  • Deposit Characteristics : Slope, size and spread, geological structure (fracture/joint, fault and multiplier)
  • Material Characteristics
  • Topography Considerations
  • Geotechnical & Hydrological Considerations
  • Economic Considerations
  • Environmental Considerations
  • Tool availability
  • Production Rate
  • Expected ore/Coal quality
  • Exhaust distance from PIT to Waste Dump / Crusher
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STAGES OF MINE DESIGN AND PLANNING
  • Data Validation (Geology, Topography, Data Count)
  • Geological Models à (Geological Resources, Reserve Form, Quality etc.)
  • Cut of Grade/Optimum Pit Limit
  • Determination of mining methods
  • Mine Layout Creation & Design
  • Backup Block Calculation
  • Production Schedule Creation
  • Selection tool and type of tool "Suitable"
  • Mine Sequence Determination
  • Determination of Drainage System
  • Environmental Analysis and Rehabilitation Plan
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GEOLOGICAL DATA AND MODELS
I. Geological Data
  • Field Topography
  • Drill Data
  • Geology Structure
II. Geological Model
  • Section
  • Map structure, Thickness And Quality (2 Dimensions)
  • Quality Model (3 Dimensions)
III. Geotechnical Data
  • Rock Density (Wet And Dry)
  • Deep Sliding Angle
  • Cohesion
  • Geological Layer Structure (Ex: Joint)
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GEOLOGICAL DATA AND MODELS
IV. Slope Stability
Optimization:
  • High Bench
  • Slope : Overall Slope and Individual Slope
  • Safety Factor
  • Geotechnical data
V. Hydrology & Geohydrology Models
  • Rainfall (Surface water)
  • Rock Permeability
  • Catchment Area
  • Ground water
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MINING BOUNDARY DETERMINATION
  • Optimum stripping ratio
  • Mine boundary
  • Waste dump limits
  • Other boundaries: rivers, roads, etc.
Examples of S/R limits in some PAMA job sites:
Indominco 7.8 bcm Soil : 1 ton of Coal
Adaro 2.8 bcm Soil : 1 ton Of Coal
Petangis 6.5 bcm Soil : 1 ton Coal
KPC 6.7 bcm Soil : 1 ton of Coal
IMPORTANT NOTE : MINE SUPERVISORS SHOULD PAY ATTENTION TO THE PLANNED S/R LIMITS AS IT WILL AFFECT THE LEVEL OF PROFIT OF THE MINE'S OPERATIONS.
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SELECTION OF MINING TOOLS & METHODS
I. Tool selection parameters:
  • Soil conditions and assistance
  • Production targets
  • Material characteristics
  • Thickness and slope of coal / ore
  • Carrying distance
  • Topography
  • Cuaca
II. Parameter metode penambangan :
  • Dimensi lokasi kerja
  • Urutan penambangan ( Mine sequencing )
  • Rencana produksi ( Production scheduling )
  • Lebar jalan / Ramp
  • Grade jalan
  • Lokasi awal penambangan
  • Management disposal ( In and Out Pit dumping system )
LAYOUT & DESIGN TAMBANG
  • Desain pit
  • Desain ramp
  • Desain disposal
  • Desain jalan
  • Drainase
  • Dll
PERENCANAAN TAMBANG
1.Produksi :
  • Target produksi
  • Produktivitas
  • Jumlah alat
2.Jam Kerja :
  • Kalender kerja
  • Shift kerja
  • Total jam kerja setahun
DRAINASE TAMBANG
  • Drainase bench dan sump
  • Pemilihan pompa
  • Pengolahan aliran air
  • Pembuangan lumpur
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DAMPAK LINGKUNGAN DAN REHABILITASI
  • Top soil stockpiling
  • Rencana rehabilitasi
  • Penanganan air limbah
SURFACE MODEL INTERPRETATION FROM DRILL HOLE DATA
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STRUCTURE CONTOUR & SECTION FROM GEOLOGICAL MODEL
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ASH ISOPACH FROM GEOLOGICAL MODEL
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MINING SEQUENCE AND CUTTING PLAN SCHEDULE
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Source : Basic Training Handout of Operations Supervisor PT. Pama

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